REPLACEABLE INSERT
Replaceable Insert is single-body HPDC component. It is used in the pour zone to protect sleeve body resulting in less sleeve failiures.
General Information
Replaceable Insert is produced using tool steel forged or rolled blocks.
It is a standard dimensions component compatible with all shot slevees.
It is used in cases when sleeve in the pour zone is exposed to severe operating conditions.
Thermoregulated sleeve with Replaceable Insert
Advantages
using replaceable insert
Extended sleeve lifetime
One sleeve can in average last for 3 insert replacements before it has to be replaced. This way sleeve in-service time is substantially prolonged.
Lower operating costs
Using replaceable inserts, the number of sleeves required to complete a series is lower that in case when inserts are not used. This results in lower spenditure on shot sleeves.
Parameters
Dimensional range
| DIMENSION | RANGE (MM) |
|---|---|
| Diameter | 50 – 180 |
| Length | 150 – 250 |
Mounting options
Based on the type of the sleeve, different mounting options can be used
- CAP
- CLAMPS
- SEEGER RING
Material
HTS replaceable inserts are made using forged tool steel blocks produced in EU.
Most often used grades are 1.2343/H11.
Based on specific customer need, other steel grades can be used.
Delivery condition
HEAT TREATED
HARDNESS between 44 and 48 HRC
MACHINED TO FINAL DIMENSION
You can configure your own
Replaceable Insert
Further Reading
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