Thermal optimization of tooling for injection molding and die casting is critical to run highest quality production, minimize production cycle time, and achieve best production efficiency.
Our innovative components and special engineering solutions for injection molding and die casting, are helping manufacturers reduce cycle time, become more efficient and compete in a global market.
Innovative Metal Fusion Technology (MFT®) is a proprietary form of Additive Manufacturing used exclusively by HTS IC.
Generally is a technology that makes manufacturing of Conformal Cooling products possible. The most well-known is 3D printing.
Products and Solutions / Products for Die Casting / iTherm® DC Injection System / Replaceable Insert
Replaceable Insert is single-body HPDC component. It is used in the pour zone to protect sleeve body resulting in less sleeve failiures.
Replaceable Insert is produced using tool steel forged or rolled blocks.
It is a standard dimensions component compatible with all shot slevees.
It is used in cases when sleeve in the pour zone is exposed to severe operating conditions.
Thermoregulated sleeve with Replaceable Insert
One sleeve can in average last for 3 insert replacements before it has to be replaced. This way sleeve in-service time is substantially prolonged.
Using replaceable inserts, the number of sleeves required to complete a series is lower that in case when inserts are not used. This results in lower spenditure on shot sleeves.
Based on the type of the sleeve, different mounting options can be used
HTS replaceable inserts are made using forged tool steel blocks produced in EU.
Most often used grades are 1.2343/H11.
Based on specific customer need, other steel grades can be used.
HARDNESS between 44 and 48 HRC
MACHINED TO FINAL DIMENSION
Technical Data Sheet
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