Integral Insert is our unique solution for sleeve cost optimization. It is single-body HPDC component made of special alloy, used as insert/lining in shoot sleeve in order to decrease the frequency of shot sleeve replacements substantially.
Integral Insert is a special component used for protecion of the sleeve across whole diameter and length.
It is a single body component produced using our special alloy.
It is easly inserted and replaced in the sleeve with our custom made tool.
It is compatible with all kinds of shot sleeves (even existing ones can be adjusted) and does not influence outer diameter of the sleeve.
It is highly customizable to specific customer requirements.
Standard shape Integral Insert
Front 3D shape Integral Insert
Standard sleeve without integral insert
Replacing Integral insert takes considerably less time than replacing whole sleeve.
Smaller integral inserts can be replaced directly on die casting machine, while for bigger ones we supply a special tool that makes insert replacement quick and easy.
HTS developed tool for integral insert replacement.
Using Integral Inserts to protect shot sleeve you save up to 30% on cost of sleeves, because the amount of sleeves required to complete a series is reduced substantially.
Numbers in the table are used to display the actual % difference between standard shoot sleeve and integral insert option.
| DIMENSION | RANGE (mm) |
|---|---|
| Inner Diameter | 70 – 180 |
| Length | 400 – 1400 |
Integral inserts are made using forged or rolled tool steel blocks produced in EU.
Most often used grades are special HTS developed alloy or 1.2343/H11.
Based on specific customer need, other steel grades can be used.
HEAT TREATED
HARDNESS between 44 and 50 HRC
MACHINED TO FINAL DIMENSION
NITRIDED
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