iTherm® Round distributor is a single-body HPDC component with a specially designed internal conformal cooling system. It is used to improve heat extraction from the biscuit and casting channels, resulting in faster biscuit solidification.
iTherm® Round Distributor is produced using tool steel forged or rolled blocks and HTS proprietary additive manufacturing technology.
It is a single body component with equal mechanical properties as tool steel monoblock.
Cooling channels can be freely designed according to the cooling/heating requirements of the product, not by the limitations of using the conventional drilling method.
It comes in two standard design types: conical or front head.
It is highly customizable to specific customer requirements.
In comparison with the conventionally made distributor, iTherm® Distributor gives you extra flexibility to bring cooling channels near that critical zones of the distributor.
Conventional Distributor
iTherm® Distributor
In comparison with conventionally made Distributor, using iTherm® Distributor the heat is distributed much more even over the surface, so the distributor is cooling down more evenly and quicker.
Surface temperature (conventional vs. iTherm®)
In comparison with the conventionally made distributor, using iTherm® Distributor you gain time in the phase of biscuit solidification, decreasing the downtime directly related to biscuit problems.
Working surface temperature (conventional vs. iTherm®)
Combining the advantages of iTherm® Round distributor you can significantly shorten cycle time. Our customers have reported up to 20% shorter cycle times when replacing conventional distributor with iTherm® Distributor.
between 10 and 30 W/cm2 of heat extraction
| DIMENSION | RANGE (mm) |
|---|---|
| Diameter | 80 – 250 |
| Height | 80 – 250 |
iTherm® Round distributors are made using forged or rolled tool steel blocks produced in the EU.
The most often used grades are 1.2343/H11, 1.2344/H13, 1.2367, Uddeholm Dievar.
Based on specific customer needs, other steel grades can be used.
HEAT TREATED
HARDNESS between 42 and 48 HRC
MACHINED TO FINAL DIMENSION
OPTIONALLY COATED
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